Digital Encoder ZET 7060-E

  • Distance and rotation angle measurement
  • Encoder signal conversion
  • RS-485 interface

POR (price on request)

* Minimum order value: from 7 700 USD

Specifications

of Digital Encoder ZET 7060-E

Metrological perfomance
Measured value angle, speed, displacement, acceleration
Maximum impulse frequency from external sensor 5 mHz
Technical specifications
Type of connected sensors Incremental angle encoder, Incremental linear encoder, frequency output sensors
Sensor output signal type Square wave signal (TTL, level 5 V or open collector)
Sensor power voltage 5±0,2 V
Sensor maximum current 150 mA
Refresh rate 1, 10, 50, 100, 200 Hz
Data interface RS-485
Data rate 4800, 9600, 14400, 19200, 38400, 57600, 115200 bit/s
Parity control 0 – no control, 1 – control (oddity, ODD)
Data communication protocol Modbus RTU
Operational parameters
Dimensions 71×39×17 mm
Weight 30 g
Device power 9 – 24 V
Current consumption at voltage 12 V up to 40 mA
Polarity reversal protection yes
Operational temperature range* -40 – +100 °C
Electromagnetic compatibility EMC
MEK 61000-4-2 (IEC 61000-4-2), ESD contact 4 kV, air 8 kV
MEK 61000-4-4 (IEC 61000-4-4), EFT power 0,5 kV, signal 0,25 kV
MEK 61000-4-5 (IEC 61000-4-5), Surge 500 V
  • Encoder operation modes

    It is possible to use the encoder in 2-channel mode  (processing of A and B marks) and in single-channel mode (processing of A mark)

  • Reference mark processing

    It is possible to null the values upon receipt of reference mark signal from the encoder. Software reference mark is also available – in the case if the reference impulse has not been received from the encoder within set time period the value is nulled.

  • Digital filter

    Integrated digital filter is necessary when encoder contact chatter is present. Contact chatter distorts sensor measurement results.

Available versions

of Digital Encoder ZET 7060-E

Standard

laboratory version – green plastic casing

OEM

compound coating

Industrial*

module is placed into leak-proof casing with a transparent cover

*Option

Pb_free
Directive 2011/65/EU (ROHS, ROHS II)

DIGITAL ENCODERS MEET THE REQUIREMENTS OF DIRECTIVE 2011/65/EU (ROHS, ROHS II) CONCERNING LIMITATION TO USE HAZARD SUBSTANCES (PB, HG, CD, CR(VI)) IN ELECTRICAL AND ELECTRONIC EQUIPMENT; THEY ARE MANUFACTURED USING LEAD-FREE METHOD, IN COMPLIANCE WITH THE EUROPEAN COMMUNITY REQUIREMENTS

RoHS-Comliance

Function

of digital encoders ZET 7060-E

Digital encoder ZET 7060-E is used for measuring distance and rotation angle.

Digital encoders are widely used in printing industry, metal processing, elevator equipment, filling and packaging machines, test benches, handlers and other machinery needing precise register of parts movement.

Operation principle

of digital encoders ZET 7060-E

Digital encoder consists of a primary transducer (encoder) and a measuring unit (module ZET 7060-E). At the output of the primary transducer is formed a signal which is proportional to the parameters of rotation / displacement of the controlled object. This signal is processed by the measuring unit and the data obtained is transmitted in digital format from the output of ZET 7060-E.

Since encoder operating principle is based on photoelectronic raster pattern scanning , the encoder has resolution allowing to measure linear displacement in micrometers and angle in permils of degree.

Digital-encoder

ZET 7060-E supports connection of incremental linenear displacement, rotation and angle sensors.

Incremental sensors of linear displacement (also referred to as quad encoders) form impulses allowing the receiver to determine current location through calculation of the impulse amount. For the purpose of referencing the system to the starting point incremental sensors have reference marks to be checked after equipment operation start.

Incremental sensors of rotation and angle form impulses  allowing the receiver to determine current location through calculation of the impulse amount. For the purpose of referencing the system to the starting point incremental sensors have reference marks (one per rotation) to be checked after equipment operation start.

Connection schemes

of Digital Encoder ZET 7060-E

For determination of distance and direction of the displacement two channels are used (“sin” and “cos”, normally referred to as “A” and “B”). These channels have identical sequences of impulses (square wave) with a relative 90° shift, allowing to determine direction of displacement for linear sensors and direction of rotation for angle sensors.

In addition to “sin” and “cos” modern encorders also have a signal “rotation mark” (“mark”, reference mark, referred to as «Z», «C» or «R»), which together with a less precise trailer allow to determine exact ”zero” position of gear coordinates.

Measuring module ZET 7060-E enables receiving of «A», «B» and zero mark signals as well as as control of the button state (in the case if encoder is controlled by a button).

Based on ZETSENSOR modules one can establish measuring networks, control systems, automated equipment complexes. Interface converters are used for the connection of measuring system to ZETLAB and  ZETVIEW systems. ZETLAB software enables connection of up to 200 sensors to a single PC. Measuring networks can also be connected to any system using Modbus protocol via interface RS-485.

Control

of Digital Encoder ZET 7060-E

All necessary settings are stored in the memory of the measuring module ZET 7060-E. If it is necessary to perform configuration of the digital sensor (for instance, due to the change of the primary transducer) one can do this by connecting the device to PC via interface converter ZET 7070 and by starting the application “Device manager”.

Measuring module configuring

Parameter Possibility of changes Acceptable values Description
Refresh rate, Hz Yes 1; 10; 50; 100; 200 Data representation frequency
Encoder operating mode Yes 2-channel
single-channel
2-channel-  for determination of rotation direction two measuring channels are used – A and B («sin» and «cos»). Depending on the rotation direction encoder values will be summarized or deducted.
Single-channel– one measuring channel A. Irrespectibe of the rotation direction the encoder values will be summarized.
Measuring type Yes Displacement
Speed
Acceleration
Generated data type selection

Measuring-unit-configuration

Rotary encoder settings

Parameter Possibility of changes Acceptable values Description
Current status No Idle
Active
Actual activity status
Activation Yes off
on
Option “on” should be set in the case if encoder of “Rotary” type is connected to the digital sensors of ZET7x60-E series.
Measuring marks number Yes Not limited Marks number for a single encoder rotation. The value is set in accordance with specifications.
Measuring value Yes Rotations
Degrees
Output data parameter
Zero mark processing mode Yes No
Set to zero
Correction
Via program
Set to zero– set to zero digital sensor values
Correction– correction of digital sensor values
Via program – reset of digital sensor readings upon reference mark pulse mean time completion.
Set to zero current value Yes
Set to zero
Set current value of the digital sensor to zero
Pulse mean time of the reference mark, ms Yes Not limited Encoder idle time duration upon completion of which digital sensor values are set to zero

Angle encoder settings

Linear encoder settings

Parameter Possibility of changes Acceptable values Description
Current status No Idle
Active
Current activity status
Activation Yes Off
On
Option “on” should be set in the case if encoder of “Linear” type is connected to the digital sensors of ZET7x60-E series.
LE Measuring scale raster time mkm Yes Not limited Encoder scaling density. The value to be set in accordance with specifications
LE reference mark position, cm Yes Not limited Mark position causing signal R (reset). The value is to be set in accordance with the specification
Measuring value Yes mkm.
mm.
sm.
m.
Selection of output value parameters
Zero mark processing mode Yes No
Set to zero
Correction
Via program
Set to zero– set to zero digital sensor values
Correction– correction of digital sensor values
Via program – reset of digital sensor readings upon reference mark pulse mean time completion.
Set to zero current value Yes
Set to zero
Set  to zero current value of the digital sensor
Pulse mean time of the reference mark, ms Yes Not limited Encoder idle time duration upon completion of which digital sensor values are set to zero

Linear encoder settings

Frequency encoder settings

Parameter Possibility of changes Acceptable values Description 
Curent status No Idle
Active
Current activity status
Activation Yes Off
On
Option “on” should be set in the case if encoder of “Frequency” type is connected to the digital sensors of ZET7x60-E series.
FE Frequency, impulse/measuring value Yes Not limited Amount of impulses per second for a single measuring value.
FE primary frequency, Hz Not limited Encoder basic frequency. Values are set in accordance with specifications
Measuring value Yes Not limited Output data parameter
Zero mark processing mode Yes No
Via program
Via program – reset of sensor readings upon reference mark pulse mean time completion.
Pulse mean time of the reference mark, ms Yes Not limited Encoder idle time duration upon completion of which digital sensor values are set to zero

Frequency Encoder Settings

Basic configuration

of Digital Encoder ZET 7060-E

Standard equipment

Basic configuration of the sensor includes:

  • Digital Encoder ZET 7060-E;
  • DIN-rail mounting panel for plastic modules 71×39
  • set of operational documentation.

POR (price on request)

* Minimum order value: from 7 700 USD

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Necessary measuring equipment

supplied upon special order

Interface converter ZET 7076 Ethernet Wi-Fi RS-485
ZET 7076 Interface converter
Ethernet connection