Digital encoder ZET 7160-E

CAN 2.0 interface

Distance and rotation angle measurement
Encoder signal conversion
CAN 2.0 interface

ZET 7160-E digital recorder for distance and rotation angle measurement

POR (price on request)

SPECIFICATIONS

of the Digital encoder ZET 7160-E

METROLOGICAL DATA
Measured physical value	angle, velocity, displacement, and acceleration
Maximum pulse frequency from an external sensor	10 MHz
TECHNICAL SPECIFICATIONS
Type of connected sensors	Incremental angular encoder, incremental linear encoder, pulse output sensors
Sensor output signal type	Square pulse signal (TTL, 5 V level or open collector)
Power supply voltage	5 ±0.2 V
Maximum current	150 mA
Data refresh rate	1, 10, 50, 100, 200 Hz
Data interface	CAN 2.0
Transmission rate	100, 300, 1000 kbps
OPERATIONAL SPECIFICATIONS
Dimensions	71×39×17 mm
Weight	30 g
Power supply	9 to 24 V
Current consumed at 12 V	up to 40 mA
Reverse polarity protection	yes
Operational temperature range*	-40 to +100 °C
ELECTROMAGNETIC COMPATIBILITY, EMC
IEC 61000-4-2, ESD	contact 4 kV, air 8 kV
IEC 61000-4-4, EFT	power supply 0.5 kV, signal 0.25 kV
IEC 61000-4-5, Surge	500 V

Additional information

ENCODER OPERATION MODE
Encoder can operate in a double-channel mode (processing A and B marks) and in a single-channel mode (processing mark A only)
PROCESSING REFERENCE MARK
Value on receipt of the reference mark from the encoder can be reset. There also is a software reference mark: if no new pulse is received from the encoder within a certain period of time, the value will be reset.
DIGITAL FILTER
The integrated digital filter is required in case of encoder’s mechanical contacts chattering. The contact chattering may cause wrong indications of the sensor.
HARDWARE VERSIONS
Standard: laboratory design in a plastic cover (green)
OEM: board compound coating
Heavy Duty*: unit of standard design in an air-tight cover
(with a transparent lid)
*Optional

Directive 2011/65/EU (ROHS, ROHS II)

DIGITAL ENCODERS MEET THE REQUIREMENTS OF DIRECTIVE 2011/65/EU (ROHS, ROHS II) CONCERNING LIMITATION TO USE HAZARD SUBSTANCES (PB, HG, CD, CR(VI)) IN ELECTRICAL AND ELECTRONIC EQUIPMENT; THEY ARE MANUFACTURED USING LEAD-FREE METHOD, IN COMPLIANCE WITH THE EUROPEAN COMMUNITY REQUIREMENTS

Purpose

of the Digital encoder ZET 7160-E

The digital encoder ZET 7160-E is intended for distance and rotation angle measuring.

The encoders are widely used in the printing industry, metal work industry, elevator engineering, pre-packing, packing and bottling machines, in test benches, as well as in robots and other machines requiring accurate registration of parts movement indicators.

Operating Principles

of the ZET 7160-E Digital Encoders

The digital encoder consists of a primary transducer (encoder) and the measuring element (ZET 7160-E unit). A signal proportionate to the studied object rotation/displacement parameters is formed at the primary transducer output. This signal is processed by the measuring element and the values obtained are transferred from ZET 7160-E unit output in a digital form.

According to the encoder operating principle, photoelectronic raster scanning, when measuring linear displacements, the encoders have a resolution measured in micrometers, and when measuring angles, the resolution constitutes just several thousandth of degree.

Stepper-motor-control-system-with-feedback

Linear displacement, rotation and angle incremental sensors can be connected to the ZET 7160-E unit.

Linear displacement incremental sensors also called quad encoders, generate pulses by means of which the receiving device determines the current position of the coordinate by pulse counting by the counting device. For binding the coordinates system to the reference point, the incremental sensors have reference points to be processed after the equipment power on.

Rotation and angle incremental sensors generate pulses by means of which the receiving device determines the current position of the coordinate by pulse counting by the counting device. For coordinate system binding, the incremental sensors have a reference mark (“marker”), one per rotation, which is to be processed after the equipment power on.

CONNECTION DIAGRAMS

of the ZET 7160-E Digital Encoders

To determine the distance and rotation direction, two channels (“sine” and “cosine”, usually referenced as “A” and “B”) are used, in which the identical pulse sequences (meander) have a shift of 90° relative to each other, which allows the user to determine the displacement direction for linear, and rotation direction for angular, sensors.

Besides “sine” and “cosine” channels, the modern encoders also use the “reverse mark” signal (“marker”, a reference mark usually referenced as “Z”, “C” or “R”) which, in combination with less accurate limit switch, allows the user to determine the precise “zero” position of the drive coordinate.

The ZET 7160-E measuring unit makes it possible not only receive “A” and “B” signals and the zero mark, but to control the button state as well, when button encoders are connected.

ZETLAB measurementperfomance — ZETLAB - measurement perfomance

Measuringmodules Eplugconnections — Measuring modules 7160-E plug connections

Specialized calculator

for calculating the required type of cables in the construction of measuring lines

The ZETSENSOR sensors are used to build digital systems: distributed measuring networks, control systems, and automated complexes. Interface converter is used for connecting the measurement network to ZETLAB and ZETVIEW systems. The ZETLAB software supports connection of up to 200 gauges to a single computer.

CONTROL

of the ZET 7160-E Digital Encoders

All required settings are stored in the memory of ZET 7160-E measuring unit at factory. When independent setting of a digital gauge is required, for instance, in case of replacement of a primary transducer, it is possible to do so by connecting the unit to a computer via ZET 7174 or ZET 7176 interface converter and launching Device Manager.

Measuring unit configuration

Parameter	CHANGEABILITY	PERMISSIBLE VALUES	DESCRIPTION
Data refresh rate, Hz	Yes	1; 10; 50; 100; 200	Frequency at which the digital sensor generates data.
Encoder operation mode	Yes	Double-channel Single-channel	Double-channel: two measuring channels A and B (“sine” and “cosine”) are used for rotation direction determination. Depending on the rotation direction the encoder indications will be summed or subtracted. Single-channel: single measuring channel A. The encoder indications will be summed up irrelevant of the rotation direction.
Measurement type	Yes	Displacement Velocity Acceleration	Type of generated data

Measuring unit configuration

Angular encoder settings

PARAMETER	CHANGEABILITY	PERMISSIBLE VALUES	DESCRIPTION
Current state	No	Non-active Active	Current operation status
Activation	Yes	off on	When the encoder of Angular type is connected to digital gauges of ZET 7×60-E series, select “on”.
Number of bars on the measuring dial	Yes	Not limited	Number of bars per a single encoder revolution. The value is set in accordance with the passport data
Unit	Yes	rot. deg.	Generated data parameter selection
Zero mark processing mode	Yes	Absent Clearing Adjustment Software	Clearing: the digital sensor indications zeroing Adjustment: the digital sensor indications adjustment Software:the digital sensor indications are reset after the reference mark front rise time expiration.
Clear the current value	Yes	– Clear	Set the digital sensor current indication to zero.
Reference mark front rise time, ms	Yes	Not limited	Encoder inactivity period after expiration of which the digital sensor indications are reset.

Angle encoder settings

Linear encoder settings

Parameter	Changeability	PERMISSIBLE VALUES	Description
Current state	No	Non-active Active	Current operation status
Activation	Yes	off on	When the encoder of Linear type is connected to digital gauges of ZET 7×60-E series, select “on”.
LE Raster period of the measuring dial, µm	Yes	Not limited	Number of bars per encoder dial. The value is set in accordance with the passport data
LE Reference mark position, cm	Yes	Not limited	Mark position for R signal is activated (reset). The value is set in accordance with the passport data
Unit	Yes	µm mm cm m	Selecting generated data parameter
Zero mark processing mode	Yes	Absent Clearing Adjustment Software	Clearing: the digital sensor indications zeroing Adjustment: the digital sensor indications adjustment Software:the digital sensor indications are reset after the reference mark front rise time expiration.
Clear the current value	Yes	– Clear	Set the digital sensor current indication to zero.
Reference mark front rise time, ms	Yes	Not limited	Encoder inactivity period after expiration of which the digital sensor indications are reset.

Linear encoder settings

Frequency encoder settings

Parameter	Changeability	PERMISSIBLE VALUES	Description
Current state	No	Non-active Active	Current operation status
Activation	Yes	off on	When the encoder of Frequency type is connected to digital gauges of ZET 7×60-E series, select “on”.
FE Frequency, pulse/unit	Yes	Not limited	Number of pulses per second per one measurement unit
FE Initial frequency, Hz		Not limited	Basic encoder frequency. The value is set in accordance with the passport data
Unit	Yes	Not limited	Generated data parameter setting
Zero mark processing mode	Yes	Absent Software	Software: digital sensor indications are cleared after the reference mark front rise time
Reference mark front rise time, ms	Yes	Not limited	Encoder inactivity period after expiration of which the digital sensor indications are reset.

Frequency Encoder Settings

BASIC CONFIGURATION

of the digital encoder ZET 7160-E

ZET 7160-E Digital Encoder (CAN 2.0 interface) - top view

The basic configuration package of the gauge includes:

Digital encoder ZET 7160-E;
operation documentation.

POR (price on request)

Data protection notification

Please note that the personal data provided by you is used exclusively for the purposes of fulfilling our contractual obligations, including, but not limited to: issuing invoices, delivery documents, documentation relating to customs clearance process, etc. We do not provide your personal data to any third party except for the purposes relating to our direct contractual obligations. Upon completion of order processing and expiry of the warranty period for the Products provided by our Company, we do not store or process any of your personal data. Please note, that our Company’s Confidential policy does not imply any advertising or marketing activities with the use of your personal data (including your Company name, address, your E-mail, phone number and other information provided by you with a view to placing an Order and organization of the Delivery).

Necessary measuring equipment

supplied upon request

ZET 7174
USB connection

ZET 7176
Ethernet connection

Digital encoder ZET 7160-E

SPECIFICATIONS

Additional information

ENCODER OPERATION MODE

PROCESSING REFERENCE MARK

DIGITAL FILTER

HARDWARE VERSIONS

Purpose

Operating Principles

CONNECTION DIAGRAMS

Specialized calculator

CONTROL

BASIC CONFIGURATION

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Data protection notification

Necessary measuring equipment

ZETLAB

Company

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